What is Rapid Prototyping?
Rapid prototyping, also known as rapid prototyping and manufacturing (RP&M), is a technology-driven process used to quickly create physical models or prototypes of a product. It involves the use of computer-aided design (CAD) data to guide the production of three-dimensional objects.
The primary goal of rapid prototyping is to accelerate the product development cycle by allowing designers and engineers to evaluate and test their designs before moving on to full-scale production. By creating physical prototypes, stakeholders can assess the form, fit, and function of a product, make necessary modifications, and validate its performance.
Various techniques are employed in rapid prototyping, including additive manufacturing (3D printing), subtractive manufacturing (CNC machining), and casting. These methods enable the creation of prototypes using a wide range of materials, such as plastics, metals, ceramics, and composites.
Rapid prototyping offers several benefits, including reduced lead time, cost savings, design flexibility, and improved communication among team members and stakeholders. It allows for iterative design improvements, quick validation of concepts, and efficient identification of design flaws or manufacturing issues
Vacuum Casting soft rubber prototypes
Metal+various plastic combination prototype by 3D printing + machining +polishing
Carbon Steel prototype
by Multi-axis milling
Advantages of Rapid Prototyping:
Rapid prototyping offers several advantages in the product development process. Some of the key benefits include:
Faster Time-to-Market: Rapid prototyping allows for quick creation of physical prototypes, reducing the overall time required to develop a product. This speed advantage enables companies to bring their products to market faster, gaining a competitive edge.
Cost Savings: By identifying design flaws and making necessary modifications early in the development process, rapid prototyping helps minimize costly errors during full-scale production. It also reduces the need for expensive tooling and molds, saving on manufacturing costs.
Iterative Design Improvements: Rapid prototyping enables designers and engineers to create multiple iterations of a product quickly. This iterative process allows for rapid testing and evaluation, leading to continuous design improvements and optimization.
Enhanced Communication and Collaboration: Physical prototypes facilitate better communication and collaboration among team members, stakeholders, and clients. It provides a tangible representation of the product, making it easier to convey ideas, gather feedback, and make informed decisions.
Design Flexibility: Rapid prototyping allows for the exploration of various design concepts and iterations without significant time or cost implications. This flexibility encourages innovation and creativity in the product development process.
Validation and Testing: Physical prototypes enable functional testing, performance evaluation, and user feedback before mass production. This validation process helps identify and address design flaws or performance issues early on, resulting in a higher quality end product.
Customization and Personalization: Rapid prototyping facilitates customization and personalization of products to meet specific customer requirements. It enables the creation of unique, tailored solutions that cater to individual needs.
Reduced Design Risk: By creating physical prototypes, designers can visualize and assess the form, fit, and function of a product. This reduces design risk by identifying potential issues or limitations early in the development process.
Overall, rapid prototyping accelerates the product development cycle, improves design quality, reduces costs, and enables better communication and collaboration. These advantages contribute to more efficient and successful product launches in various industries.
Products Show:
Our Workshop View:
Quality Assurance:
- written quality assurance plans for every part & every process
- 100% dedicated gauging for every part
- written plating specifications sent to plater with each lot
- customized testing for roll forming and torque
- certificates for raw materials used can be provided.
Caliper | Vision Measuring Machine | Coordinate Measuring Machine | Micrometer | Block Gauge | Height Gauge |
Angle Gauge | Go-NO-GO Gauge | Thread Gauge | R-Gauge | Hardness Tester | Roughness Tester |
Packing:
We provide professional safe packing for free - like: foam pack, bubble pack, Blister, EVA, wooden case, cartons... etc.
FAQ:
Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, the sample fee depends on the product geometry, and the fee will be returned to your bulk order.
Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.
Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.
Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.
Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.
Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping
Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.
Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission
Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress
Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.
What is Rapid Prototyping?
Rapid prototyping, also known as rapid prototyping and manufacturing (RP&M), is a technology-driven process used to quickly create physical models or prototypes of a product. It involves the use of computer-aided design (CAD) data to guide the production of three-dimensional objects.
The primary goal of rapid prototyping is to accelerate the product development cycle by allowing designers and engineers to evaluate and test their designs before moving on to full-scale production. By creating physical prototypes, stakeholders can assess the form, fit, and function of a product, make necessary modifications, and validate its performance.
Various techniques are employed in rapid prototyping, including additive manufacturing (3D printing), subtractive manufacturing (CNC machining), and casting. These methods enable the creation of prototypes using a wide range of materials, such as plastics, metals, ceramics, and composites.
Rapid prototyping offers several benefits, including reduced lead time, cost savings, design flexibility, and improved communication among team members and stakeholders. It allows for iterative design improvements, quick validation of concepts, and efficient identification of design flaws or manufacturing issues
Vacuum Casting soft rubber prototypes
Metal+various plastic combination prototype by 3D printing + machining +polishing
Carbon Steel prototype
by Multi-axis milling
Advantages of Rapid Prototyping:
Rapid prototyping offers several advantages in the product development process. Some of the key benefits include:
Faster Time-to-Market: Rapid prototyping allows for quick creation of physical prototypes, reducing the overall time required to develop a product. This speed advantage enables companies to bring their products to market faster, gaining a competitive edge.
Cost Savings: By identifying design flaws and making necessary modifications early in the development process, rapid prototyping helps minimize costly errors during full-scale production. It also reduces the need for expensive tooling and molds, saving on manufacturing costs.
Iterative Design Improvements: Rapid prototyping enables designers and engineers to create multiple iterations of a product quickly. This iterative process allows for rapid testing and evaluation, leading to continuous design improvements and optimization.
Enhanced Communication and Collaboration: Physical prototypes facilitate better communication and collaboration among team members, stakeholders, and clients. It provides a tangible representation of the product, making it easier to convey ideas, gather feedback, and make informed decisions.
Design Flexibility: Rapid prototyping allows for the exploration of various design concepts and iterations without significant time or cost implications. This flexibility encourages innovation and creativity in the product development process.
Validation and Testing: Physical prototypes enable functional testing, performance evaluation, and user feedback before mass production. This validation process helps identify and address design flaws or performance issues early on, resulting in a higher quality end product.
Customization and Personalization: Rapid prototyping facilitates customization and personalization of products to meet specific customer requirements. It enables the creation of unique, tailored solutions that cater to individual needs.
Reduced Design Risk: By creating physical prototypes, designers can visualize and assess the form, fit, and function of a product. This reduces design risk by identifying potential issues or limitations early in the development process.
Overall, rapid prototyping accelerates the product development cycle, improves design quality, reduces costs, and enables better communication and collaboration. These advantages contribute to more efficient and successful product launches in various industries.
Products Show:
Our Workshop View:
Quality Assurance:
- written quality assurance plans for every part & every process
- 100% dedicated gauging for every part
- written plating specifications sent to plater with each lot
- customized testing for roll forming and torque
- certificates for raw materials used can be provided.
Caliper | Vision Measuring Machine | Coordinate Measuring Machine | Micrometer | Block Gauge | Height Gauge |
Angle Gauge | Go-NO-GO Gauge | Thread Gauge | R-Gauge | Hardness Tester | Roughness Tester |
Packing:
We provide professional safe packing for free - like: foam pack, bubble pack, Blister, EVA, wooden case, cartons... etc.
FAQ:
Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, the sample fee depends on the product geometry, and the fee will be returned to your bulk order.
Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.
Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.
Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.
Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.
Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping
Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.
Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission
Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress
Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.
