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Low Volume Plastic Latch For Auto Structure Precision Prototyping Parts without Injection Tooling
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Low Volume Plastic Latch For Auto Structure Precision Prototyping Parts without Injection Tooling

  • Item Name: Low Volume Plastic Latch For Auto Structure Precision Prototyping Parts without Injection Tooling
  • Material: Plastic PEEK ABS POM NYLON, PC+ABS, 
  • Technique: CNC 5-axis machining
  • Tolerance: +/-0.05mm
  • Surface: Machined surface / Polished Surface / Sand Blasting
  • MOQ: start from 1pc, no MOQ request
  • Process: Raw material -> CNC rough milling -> stress relief -> CNC fine turning -> Multi-axis CNC milling -> debur -> CMM check -> packing -> delivery
Availability:
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IMG_20180828_172143

Low Volume Plastic Latch For Auto Structure Precision Prototyping Parts without Injection Tooling

We specialize in the production of low volume plastic latches for automotive structures, providing precision prototyping parts without the need for injection tooling. This approach offers several advantages, including cost savings, faster turnaround time, and flexibility in design modifications.

Using advanced CNC machining, 3D printing or additive manufacturing technologies, we can rapidly produce plastic latches with high precision and accuracy. This eliminates the time-consuming and expensive process of creating injection molds for low volume production runs.

Our expertise in precision prototyping allows us to create plastic latches that meet your specific requirements for automotive applications. We understand the importance of precision and durability in automotive structures, and our team of engineers and technicians ensures that the latches we produce meet the highest industry standards.

By eliminating the need for injection tooling, we can significantly reduce costs associated with tooling design, manufacturing, and maintenance. This cost-effective approach makes low volume production more affordable and accessible for automotive manufacturers.

Additionally, our rapid prototyping capabilities enable faster turnaround times, allowing you to quickly evaluate and test the plastic latches in your automotive structures. This agility in the prototyping process allows for iterative design improvements and ensures that the final product meets your desired specifications.

Furthermore, our plastic latches can be easily modified or adjusted during the prototyping phase, providing flexibility in design changes without the constraints of traditional injection tooling. This adaptability allows for efficient customization and refinement of the latch design to meet your specific automotive requirements.


What's Advantages of Rapid Prototyping?



RAPIDFaster Time-to-Market: Rapid prototyping allows for quick creation of physical prototypes, reducing the overall time required to develop a product. This speed advantage enables companies to bring their products to market faster, gaining a competitive edge.


LOW PRICECost Savings: 

By identifying design flaws and making necessary modifications early in the development process, rapid prototyping helps minimize costly errors during full-scale production. It also reduces the need for expensive tooling and molds, saving on manufacturing costs.


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Iterative Design Improvements: 

Rapid prototyping enables designers and engineers to create multiple iterations of a product quickly. This iterative process allows for rapid testing and evaluation, leading to continuous design improvements and optimization.


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Enhanced Communication and Collaboration: 

Physical prototypes facilitate better communication and collaboration among team members, stakeholders, and clients. It provides a tangible representation of the product, making it easier to convey ideas, gather feedback, and make informed decisions


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Design Flexibility: 

Rapid prototyping allows for the exploration of various design concepts and iterations without significant time or cost implications. This flexibility encourages innovation and creativity in the product development process.


TEST LOGO

Validation and Testing: Physical prototypes enable functional testing, performance evaluation, and user feedback before mass production. This validation process helps identify and address design flaws or performance issues early on, resulting in a higher quality end product

TURN-KEY

Customization and Personalization: 

Rapid prototyping facilitates customization and personalization of products to meet specific customer requirements. It enables the creation of unique, tailored solutions that cater to individual needs

RISK CONTROL

Reduced Design Risk: 

By creating physical prototypes, designers can visualize and assess the form, fit, and function of a product. This reduces design risk by identifying potential issues or limitations early in the development process.


Product Information:


1

Business Type:

Custom CNC Milling Services(3-axis, 4-axis, 5-axis)

Custom CNC Turning Services

EDM

Wire-EDM

2

Standard:

JIS, ANSI

3

Products Range:

Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc

Agricultural machinery, electrical appliances, furniture hardware

4

Materials:

1.Stainless Steel: SS201, SS303, SS304, SS316 etc.

2.Carbon Steel: AISI 1045, 9SMnPb28 etc

3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.

4.Bronze:C51000, C52100, C54400, etc.

5.Iron:Grey iron and ductile iron

6.Aluminum: 5083, 6061, 6063,7075,5052 etc.

7.Magnesium Alloy: AZ31B, AZ61A, AZ91D, AZ80A, ZK61M, ZK60, AM60B, AM50A, MB2, MB8, MB15, ZM5, ZM6

8.Plastic: PEEK, POM, NYLON, PC+ABS...etc

9.Titanium: TC4

5

Machining:

Turning, Milling, Drilling, Grinding, Cleaning,

6

Main equipments

CNC lathe, CNC milling, Stamping machine,

Automatic lathe, Grinder, Tapping

Drilling machine...etc

7

Measuring & Testing equipments

CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers... etc.

8

Accuracy:

Accuracy Of Machining:+/-0.005mm

Accuracy Of Grinding:+/-0.005mm

Surface Roughness:Ra0.8

Parallelism:+/-0.005mm

Verticality:+/-0.005mm

Concentricity:0.003mm

9

Surface Treatment:

Polishing, Debur, Chrome Plating, Ni Plated, Zinc plated, Silver plating, Powder Painting

Anodizing various colors, Carbonizing, Nitriding, Heat Treatment, Chromating, etc...

10

MOQ

1 ~10000pcs.

11

DRW Format:

DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc...

12

QC System:

100% Inspection before shipment

13

Certificate

ISO9001: 2015, SGS Factory Audit

14

Payment Term:

30% T/T + 70% T/T, Western Union, PayPal,  L/C

15

Trade Terms:

EX-WORKS, FOB, CIF, L/C

16

Lead time:

7~45 days after confirming

17

Sample Lead Time:

3-7 Working Days

18

Transport Package:

Foam/wooden box, Anti-rust paper, Small box and carton, Pallets... etc.

19

Origin:

China

20

Our Advantages:

Reliable Quality

Competitive Price

High precision, high quality, high accurancy

Continuous Improvement

Defect-Free Products

On-Time Delivery

Customer Satisfaction

Excellent After-Sales Service


Workshop View:


组15


Quality Assurance:


- written quality assurance plans for every part & every process
- 100% dedicated gauging for every part
- written plating specifications sent to plater with each lot
- customized testing for roll forming and torque
- certificates for raw materials used can be provided.

Caliper

Vision Measuring Machine

Coordinate Measuring Machine

Micrometer

Block Gauge

Height Gauge

Angle Gauge

Go-NO-GO Gauge

Thread Gauge

R-Gauge

Hardness Tester

Roughness Tester


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Packing:


We provide professional safe packing for free - like: foam pack, bubble pack, Blister, EVA, wooden case, cartons... etc.

2


FAQ:


Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes,  the sample fee depends on the product geometry, and the fee will be returned to your bulk order.

Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.

Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.

Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.

Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings  with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.

Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping

Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.

Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission

Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress

Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.


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