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Precision Helical Gear Machining for Electrical Telecommunication Automotive Field
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Precision Helical Gear Machining for Electrical Telecommunication Automotive Field

  • Item Name: Precision Helical Gear Machining for Electrical Telecommunication Automotive Field
  • Material: Stainless Steel, Brass, Various plastic
  • Technique: CNC Turning + W-EDM + Gear making + CNC milling
  • Parameter:
  • Normal Module: 0.5, 1, 2...~8
  • Standard Pressure Angle: 20degree (normally)
  • Tolerance: +/-0.01mm
  • Surface: Machined surface
  • Description: Precision Helical Gear,Helical Gear Machining,Helical Gear Machining for Electrical,Helical Gear Machining for Telecommunication,Helical Gear Machining for Automotive Field
Availability:
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齿轮加工

Precision Helical Gear Machining for Electrical Telecommunication Automotive Field


We specialize in precision helical gear machining for the electrical, telecommunication, and automotive fields. Helical gears are widely used in these industries due to their superior load-bearing capabilities, smooth operation, and high efficiency.

Using advanced CNC machining technology, our skilled technicians produce helical gears with precise dimensions and tooth profiles. We understand the importance of precision in gear manufacturing, and our expertise allows us to deliver high-quality gears that meet the strictest requirements.

Whether you need helical gears for electrical equipment, telecommunication devices, or automotive applications, we have the capabilities to fulfill your needs. Our gears are designed to provide reliable and efficient power transmission, ensuring optimal performance in your systems.

We work closely with our clients to understand their specific requirements and provide customized solutions. Our team of engineers and technicians are experienced in designing and machining helical gears for a wide range of applications in the electrical, telecommunication, and automotive fields.

With a focus on precision and quality, we strive to exceed customer expectations and provide gears that meet the highest industry standards.


What's JV Precision Manufacturing?


JV Precision Manufacturing is a company that specializes in precision manufacturing services. They have extensive experience in various manufacturing processes, including CNC machining, milling, turning, grinding, and more. JV Precision Manufacturing offers solutions for rapid prototyping, low-volume production, and large-scale manufacturing needs.

With a focus on quality and precision, JV Precision Manufacturing utilizes advanced machinery and technology to deliver high-quality components and products. They work closely with their clients to understand their specific requirements and provide customized solutions to meet their manufacturing needs.

JV Precision Manufacturing is known for their expertise in various industries, including automotive, aerospace, electronics, telecommunications, medical devices, and more. They have a team of skilled technicians and engineers who ensure that each project is executed with precision and efficiency.

The company also emphasizes continuous improvement and innovation, staying updated with the latest manufacturing techniques and technologies. They are committed to delivering exceptional customer service and maintaining long-term partnerships with their clients.

Overall, JV Precision Manufacturing is a reliable and trusted manufacturing partner, offering comprehensive solutions for precision manufacturing needs across various industries.


车床加工

CNC turning+milling

CNC MACHINE PIC

Multi-axis CNC milling

齿轮加工

Gear machining


Product Description:


The helical gear is a cylindrical gear with helical teeth. Compared with spur gears, helical gears have advantages such as smooth transmission, good meshing, high overlap, high gear strength, quietness, and low vibration. And can transmit high power, Helical gears are different from spur gears because their tooth lines are helical and generate axial thrust. 


Thrust can be eliminated through a quasi force bearing or a combination of left and right helical gears with a herringbone gear. A pair of standing helical gears must have the same helix angle and the opposite spiral direction. Gear transmission has the advantages of reliable operation, constant transmission ratio, high efficiency, the ability to transmit motion between any two shafts in space, and wide adaptability.



Product Information:


1

Business Type:

Custom CNC Milling Services(3-axis, 4-axis, 5-axis)

Custom CNC Turning Services

Gear Making

EDM

Wire-EDM

2

Standard:

JIS, ANSI

3

Products Range:

Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc

Agricultural machinery, electrical appliances, furniture hardware

4

Materials:

1.Stainless Steel: SS201, SS303, SS304, SS316 etc.

2.Carbon Steel: AISI 1045, 9SMnPb28 etc

3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.

4.Bronze:C51000, C52100, C54400, etc.

5.Iron:Grey iron and ductile iron

6.Aluminum: 5083, 6061, 6063,7075,5052 etc.

7.Magnesium Alloy: AZ31B, AZ61A, AZ91D, AZ80A, ZK61M, ZK60, AM60B, AM50A, MB2, MB8, MB15, ZM5, ZM6

8.Plastic: PEEK, POM, NYLON, PC+ABS...etc

9.Titanium: TC4

5

Machining:

Turning, Milling, Drilling, Grinding, Cleaning,

6

Main equipments

CNC lathe, CNC milling, Stamping machine,

Automatic lathe, Grinder, Tapping

Drilling machine...etc

7

Measuring & Testing equipments

CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers... etc.

8

Accuracy:

Accuracy Of Machining:+/-0.005mm

Accuracy Of Grinding:+/-0.005mm

Surface Roughness:Ra0.8

Parallelism:+/-0.005mm

Verticality:+/-0.005mm

Concentricity:0.003mm

9

Surface Treatment:

Polishing, Debur, Chrome Plating, Ni Plated, Zinc plated, Silver plating, Powder Painting

Anodizing various colors, Carbonizing, Nitriding, Heat Treatment, Chromating, etc...

10

MOQ

1 ~10000pcs.

11

Drawing Format:

DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc...

12

QC System:

100% Inspection before shipment

13

Certificate

ISO9001: 2015, SGS Factory Audit

14

Payment Term:

30% T/T + 70% T/T, Western Union, PayPal,  L/C

15

Trade Terms:

EX-WORKS, FOB, CIF, L/C

16

Lead time:

7~45 days after confirming

17

Sample Lead Time:

3-7 Working Days

18

Transport Package:

Foam/wooden box, Anti-rust paper, Small box and carton, Pallets... etc.

19

Origin:

China

20

Our Advantages:

Reliable Quality

Competitive Price

High precision, high quality, high accurancy

Continuous Improvement

Defect-Free Products

On-Time Delivery

Customer Satisfaction

Excellent After-Sales Service


Workshop View:


组1


Quality Assurance:

- written quality assurance plans for every part & every process
- 100% dedicated gauging for every part
- written plating specifications sent to plater with each lot
- customized testing for roll forming and torque
- certificates for raw materials used can be provided.


Caliper

Vision Measuring Machine

Coordinate Measuring Machine

Micrometer

Block Gauge

Height Gauge

Angle Gauge

Go-NO-GO Gauge

Thread Gauge

R-Gauge

Hardness Tester

Roughness Tester


组2


Packing:

We provide professional safe packing for free - like: foam pack, bubble pack, Blister, EVA, wooden case, cartons... etc.

组1


Frequently Asked Questions:


Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes,  the sample fee depends on the product geometry, and the fee will be returned to your bulk order.

Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.

Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.

Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.

Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings  with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.

Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping

Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.

Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission

Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress

Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.


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