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Precision Plastic Gear Zahnrad Low To High Volume Production
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Precision Plastic Gear Zahnrad Low To High Volume Production

  • Item Name: Precision Plastic Gear Zahnrad Low To High Volume Production
  • Material: Plastic, POM, Delrin
  • Parameter:
  • Normal Module: 0.5, 1, 2...~8
  • Standard Pressure Angle: 20degree (normally)
  • Tolerance: +/-0.01mm
  • Description:Zahnrad Low To High Volume Production,Plastic Gear Zahnrad,Precision Plastic Gear,Plastic Gear Zahnrad Low To High Volume Production
Availability:
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齿轮加工

Precision Plastic Gear Zahnrad Low To High Volume Production


We specialize in the production of precision plastic gears, offering low to high volume manufacturing capabilities. Plastic gears are widely used in various industries due to their lightweight, cost-effectiveness, and excellent resistance to corrosion and wear.

Using advanced injection molding technology, we can produce plastic gears with precise dimensions and intricate tooth profiles. Our manufacturing process ensures consistent quality and high repeatability, making it suitable for both small-scale and large-scale production.

We have the expertise to design and manufacture plastic gears for a wide range of applications, including automotive, electronics, medical devices, and consumer products. Our team of skilled engineers and technicians work closely with clients to understand their specific requirements and provide customized solutions.

Whether you need a small batch of plastic gears or require high-volume production, we have the capabilities to meet your needs. Our state-of-the-art facilities and efficient production processes allow us to deliver products on time and within budget.

With a focus on precision and quality, we strive to exceed customer expectations and provide reliable plastic gears that meet the highest industry standards.


Product Show:

Gear Machining


Material Range for gear machining:



Gear machining can be performed on a wide range of materials to meet specific application requirements. Some common materials used for gear machining include:

  1. Steel: Steel is a popular choice for gear manufacturing due to its high strength, durability, and excellent wear resistance. Different types of steel, such as carbon steel, alloy steel, and stainless steel, can be used depending on the specific application.

  2. Brass: Brass is commonly used for gears that require good corrosion resistance, low friction, and excellent machinability. It is often utilized in applications where noise reduction is a priority, such as in clocks and other precision instruments.

  3. Aluminum: Aluminum gears are lightweight, have good thermal conductivity, and are resistant to corrosion. They are often used in applications that require low inertia and high-speed operation, such as in aerospace and automotive industries.

  4. Cast iron: Cast iron gears are known for their high strength, excellent wear resistance, and ability to dampen vibrations. They are commonly used in heavy-duty applications, such as in industrial machinery and equipment.

  5. Plastics: Various types of plastics, such as nylon, acetal, and polyethylene, can be used for gear manufacturing. Plastic gears offer advantages such as low noise, self-lubrication, and corrosion resistance. They are often used in applications where weight reduction and cost-effectiveness are important factors.

  6. Bronze: Bronze gears are known for their high strength, excellent wear resistance, and self-lubricating properties. They are commonly used in applications that require high load capacity and low friction, such as in marine and heavy machinery.

The choice of material for gear machining depends on factors such as the specific application, desired performance characteristics, and budget constraints. It is important to select the appropriate material to ensure optimal gear performance and longevity.



Application Industries:


industries


Product Information:


1

Business Type:

Custom CNC Milling Services(3-axis, 4-axis, 5-axis)

Custom CNC Turning Services

Gear Making

EDM

Wire-EDM

2

Standard:

JIS, ANSI

3

Products Range:

Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc

Agricultural machinery, electrical appliances, furniture hardware

4

Materials:

1.Stainless Steel: SS201, SS303, SS304, SS316 etc.

2.Carbon Steel: AISI 1045, 9SMnPb28 etc

3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc.

4.Bronze:C51000, C52100, C54400, etc.

5.Iron:Grey iron and ductile iron

6.Aluminum: 5083, 6061, 6063,7075,5052 etc.

7.Magnesium Alloy: AZ31B, AZ61A, AZ91D, AZ80A, ZK61M, ZK60, AM60B, AM50A, MB2, MB8, MB15, ZM5, ZM6

8.Plastic: PEEK, POM, NYLON, PC+ABS...etc

9.Titanium: TC4

5

Machining:

Turning, Milling, Drilling, Grinding, Cleaning,

6

Main equipments

CNC lathe, CNC milling, Stamping machine,

Automatic lathe, Grinder, Tapping

Drilling machine...etc

7

Measuring & Testing equipments

CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers... etc.

8

Accuracy:

Accuracy Of Machining:+/-0.005mm

Accuracy Of Grinding:+/-0.005mm

Surface Roughness:Ra0.8

Parallelism:+/-0.005mm

Verticality:+/-0.005mm

Concentricity:0.003mm

9

Surface Treatment:

Polishing, Debur, Chrome Plating, Ni Plated, Zinc plated, Silver plating, Powder Painting

Anodizing various colors, Carbonizing, Nitriding, Heat Treatment, Chromating, etc...

10

MOQ

1 ~10000pcs.

11

Drawing Format:

DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc...

12

QC System:

100% Inspection before shipment

13

Certificate

ISO9001: 2015, SGS Factory Audit

14

Payment Term:

30% T/T + 70% T/T, Western Union, PayPal,  L/C

15

Trade Terms:

EX-WORKS, FOB, CIF, L/C

16

Lead time:

7~45 days after confirming

17

Sample Lead Time:

3-7 Working Days

18

Transport Package:

Foam/wooden box, Anti-rust paper, Small box and carton, Pallets... etc.

19

Origin:

China

20

Our Advantages:

Reliable Quality

Competitive Price

High precision, high quality, high accurancy

Continuous Improvement

Defect-Free Products

On-Time Delivery

Customer Satisfaction

Excellent After-Sales Service


Workshop View:


组1


Quality Assurance:


- written quality assurance plans for every part & every process
- 100% dedicated gauging for every part
- written plating specifications sent to plater with each lot
- customized testing for roll forming and torque
- certificates for raw materials used can be provided.


Caliper

Vision Measuring Machine

Coordinate Measuring Machine

Micrometer

Block Gauge

Height Gauge

Angle Gauge

Go-NO-GO Gauge

Thread Gauge

R-Gauge

Hardness Tester

Roughness Tester


组2


Packing:


We provide professional and complimentary safe packing options to ensure the protection of your items. Our packaging solutions include foam packing, bubble wrapping, blister packaging, EVA inserts, wooden cases, cartons, and more. With our expertise in packaging, we guarantee that your products will be securely packed to prevent any damage during transportation or storage.


safe Packing picture


Frequently asked questions:


Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?
A: Yes,  the sample fee depends on the product geometry, and the fee will be returned to your bulk order.

Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.

Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.

Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.

Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings  with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.

Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping

Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.

Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission

Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress

Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.


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