Material Range:
Gear machining can be performed on a wide range of materials to meet specific application requirements. Some common materials used for gear machining include:
Steel
Brass
Aluminum
Cast iron
Plastics
Bronze
The choice of material for gear machining depends on factors such as the specific application, desired performance characteristics, and budget constraints. It is important to select the appropriate material to ensure optimal gear performance and longevity.
Product Description:
Stainless steel synchronous pulley is designed to meet customers' non-standard customization needs. It can be customized according to their needs, including drawings and samples, or according to their material requirements. The maximum concentricity of the product can be within 2 wires. When designing stainless steel synchronous pulley, its structure should be easy to manufacture, its quality distribution should be uniform, its weight should be light, and excessive internal stress caused by casting should be avoided.
When V>5ms, static balance is carried out, and when V>25m/s, dynamic leveling is carried out. Gray iron, 45, aluminum alloy, copper, or engineering plastic are commonly used in synchronous pulley materials. Grey iron is widely used, with HT200 at VS3ms and V2 25 45m/s. It is advisable to choose to create pig iron cast steel parts, or use thick steel plate stamping molds and electric welding to weld synchronous pulleys. The low output power transmission system can be made of aluminum casting and plastic.
Product Information:
1 | Business Type: | Custom CNC Milling Services(3-axis, 4-axis, 5-axis) |
Custom CNC Turning Services | ||
Gear Making | ||
EDM | ||
Wire-EDM | ||
2 | Standard: | JIS, ANSI |
3 | Products Range: | Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc |
Agricultural machinery, electrical appliances, furniture hardware | ||
4 | Materials: | 1.Stainless Steel: SS201, SS303, SS304, SS316 etc. |
2.Carbon Steel: AISI 1045, 9SMnPb28 etc | ||
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc. | ||
4.Bronze:C51000, C52100, C54400, etc. | ||
5.Iron:Grey iron and ductile iron | ||
6.Aluminum: 5083, 6061, 6063,7075,5052 etc. | ||
7.Magnesium Alloy: AZ31B, AZ61A, AZ91D, AZ80A, ZK61M, ZK60, AM60B, AM50A, MB2, MB8, MB15, ZM5, ZM6 | ||
8.Plastic: PEEK, POM, NYLON, PC+ABS...etc | ||
9.Titanium: TC4 | ||
5 | Machining: | Turning, Milling, Drilling, Grinding, Cleaning, |
6 | Main equipments | CNC lathe, CNC milling, Stamping machine, |
Automatic lathe, Grinder, Tapping | ||
Drilling machine...etc | ||
7 | Measuring & Testing equipments | CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers... etc. |
8 | Accuracy: | Accuracy Of Machining:+/-0.005mm |
Accuracy Of Grinding:+/-0.005mm | ||
Surface Roughness:Ra0.8 | ||
Parallelism:+/-0.005mm | ||
Verticality:+/-0.005mm | ||
Concentricity:0.003mm | ||
9 | Surface Treatment: | Polishing, Debur, Chrome Plating, Ni Plated, Zinc plated, Silver plating, Powder Painting |
Anodizing various colors, Carbonizing, Nitriding, Heat Treatment, Chromating, etc... | ||
10 | MOQ | 1 ~10000pcs. |
11 | Drawing Format: | DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc... |
12 | QC System: | 100% Inspection before shipment |
13 | Certificate | ISO9001: 2015, SGS Factory Audit |
14 | Payment Term: | 30% T/T + 70% T/T, Western Union, PayPal, L/C |
15 | Trade Terms: | EX-WORKS, FOB, CIF, L/C |
16 | Lead time: | 7~45 days after confirming |
17 | Sample Lead Time: | 3-7 Working Days |
18 | Transport Package: | Foam/wooden box, Anti-rust paper, Small box and carton, Pallets... etc. |
19 | Origin: | China |
20 | Our Advantages: | Reliable Quality |
Competitive Price | ||
High precision, high quality, high accurancy | ||
Continuous Improvement | ||
Defect-Free Products | ||
On-Time Delivery | ||
Customer Satisfaction | ||
Excellent After-Sales Service |
Workshop:
Quality Assurance:
- written quality assurance plans for every part & every process
- 100% dedicated gauging for every part
- written plating specifications sent to plater with each lot
- customized testing for roll forming and torque
- certificates for raw materials used can be provided.
Caliper | Vision Measuring Machine | Coordinate Measuring Machine | Micrometer | Block Gauge | Height Gauge |
Angle Gauge | Go-NO-GO Gauge | Thread Gauge | R-Gauge | Hardness Tester | Roughness Tester |
Packing:
We provide professional safe packing for free - like: foam pack, bubble pack, Blister, EVA, wooden case, cartons... etc.
Frequently Asked Questions:
Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, the sample fee depends on the product geometry, and the fee will be returned to your bulk order.
Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.
Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.
Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.
Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.
Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping
Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.
Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission
Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress
Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.
Material Range:
Gear machining can be performed on a wide range of materials to meet specific application requirements. Some common materials used for gear machining include:
Steel
Brass
Aluminum
Cast iron
Plastics
Bronze
The choice of material for gear machining depends on factors such as the specific application, desired performance characteristics, and budget constraints. It is important to select the appropriate material to ensure optimal gear performance and longevity.
Product Description:
Stainless steel synchronous pulley is designed to meet customers' non-standard customization needs. It can be customized according to their needs, including drawings and samples, or according to their material requirements. The maximum concentricity of the product can be within 2 wires. When designing stainless steel synchronous pulley, its structure should be easy to manufacture, its quality distribution should be uniform, its weight should be light, and excessive internal stress caused by casting should be avoided.
When V>5ms, static balance is carried out, and when V>25m/s, dynamic leveling is carried out. Gray iron, 45, aluminum alloy, copper, or engineering plastic are commonly used in synchronous pulley materials. Grey iron is widely used, with HT200 at VS3ms and V2 25 45m/s. It is advisable to choose to create pig iron cast steel parts, or use thick steel plate stamping molds and electric welding to weld synchronous pulleys. The low output power transmission system can be made of aluminum casting and plastic.
Product Information:
1 | Business Type: | Custom CNC Milling Services(3-axis, 4-axis, 5-axis) |
Custom CNC Turning Services | ||
Gear Making | ||
EDM | ||
Wire-EDM | ||
2 | Standard: | JIS, ANSI |
3 | Products Range: | Automobile parts,wind power generation equipment accessories,wind power generation equipment accessories, ER fluid, medical apparatus and instruments, standardization of custom, moto parts, machinery parts, lighting components, hardware accessories, electric motor products, etc |
Agricultural machinery, electrical appliances, furniture hardware | ||
4 | Materials: | 1.Stainless Steel: SS201, SS303, SS304, SS316 etc. |
2.Carbon Steel: AISI 1045, 9SMnPb28 etc | ||
3.Brass: C36000 (C26800), C37700 (HPb59), C38500(HPb58), C27200(CuZn37), C28000(CuZn40) etc. | ||
4.Bronze:C51000, C52100, C54400, etc. | ||
5.Iron:Grey iron and ductile iron | ||
6.Aluminum: 5083, 6061, 6063,7075,5052 etc. | ||
7.Magnesium Alloy: AZ31B, AZ61A, AZ91D, AZ80A, ZK61M, ZK60, AM60B, AM50A, MB2, MB8, MB15, ZM5, ZM6 | ||
8.Plastic: PEEK, POM, NYLON, PC+ABS...etc | ||
9.Titanium: TC4 | ||
5 | Machining: | Turning, Milling, Drilling, Grinding, Cleaning, |
6 | Main equipments | CNC lathe, CNC milling, Stamping machine, |
Automatic lathe, Grinder, Tapping | ||
Drilling machine...etc | ||
7 | Measuring & Testing equipments | CMM, Profile Projector, Rockwell Hardness Tester, Vickers Hardness Tester, Roughness Tester, Micrometers, height gauge, Calipers... etc. |
8 | Accuracy: | Accuracy Of Machining:+/-0.005mm |
Accuracy Of Grinding:+/-0.005mm | ||
Surface Roughness:Ra0.8 | ||
Parallelism:+/-0.005mm | ||
Verticality:+/-0.005mm | ||
Concentricity:0.003mm | ||
9 | Surface Treatment: | Polishing, Debur, Chrome Plating, Ni Plated, Zinc plated, Silver plating, Powder Painting |
Anodizing various colors, Carbonizing, Nitriding, Heat Treatment, Chromating, etc... | ||
10 | MOQ | 1 ~10000pcs. |
11 | Drawing Format: | DWG, PDF, IGS, STEP, SLDPRT, SLDDRW, PRT, DRW, DXF, X_T, etc... |
12 | QC System: | 100% Inspection before shipment |
13 | Certificate | ISO9001: 2015, SGS Factory Audit |
14 | Payment Term: | 30% T/T + 70% T/T, Western Union, PayPal, L/C |
15 | Trade Terms: | EX-WORKS, FOB, CIF, L/C |
16 | Lead time: | 7~45 days after confirming |
17 | Sample Lead Time: | 3-7 Working Days |
18 | Transport Package: | Foam/wooden box, Anti-rust paper, Small box and carton, Pallets... etc. |
19 | Origin: | China |
20 | Our Advantages: | Reliable Quality |
Competitive Price | ||
High precision, high quality, high accurancy | ||
Continuous Improvement | ||
Defect-Free Products | ||
On-Time Delivery | ||
Customer Satisfaction | ||
Excellent After-Sales Service |
Workshop:
Quality Assurance:
- written quality assurance plans for every part & every process
- 100% dedicated gauging for every part
- written plating specifications sent to plater with each lot
- customized testing for roll forming and torque
- certificates for raw materials used can be provided.
Caliper | Vision Measuring Machine | Coordinate Measuring Machine | Micrometer | Block Gauge | Height Gauge |
Angle Gauge | Go-NO-GO Gauge | Thread Gauge | R-Gauge | Hardness Tester | Roughness Tester |
Packing:
We provide professional safe packing for free - like: foam pack, bubble pack, Blister, EVA, wooden case, cartons... etc.
Frequently Asked Questions:
Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, the sample fee depends on the product geometry, and the fee will be returned to your bulk order.
Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.
Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.
Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.
Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.
Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping
Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.
Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission
Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress
Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.
